As vehicles become increasingly software-defined and connected, ensuring robust hardware cybersecurity is ever more critical. A modern car can contain 100 or more microcontrollers, each of which may introduce vulnerabilities that leave vehicles or even fleets open to dangerous remote hacking.

To address this growing challenge, Soitec and CEA have demonstrated how Fully Depleted Silicon-on-Insulator (FD-SOI) substrates can deliver intrinsic protection against the threat of fault injection attacks, identified as an increasing risk by automotive cybersecurity ISO/SAE 21434 standard setters.

Fault injection attacks occur when a hacker deliberately disrupts a chip’s normal operation, for example with a voltage surge or laser pulses. By forcing it to behave incorrectly for a fraction of a second, an attacker can induce hardware to skip security checks, read protected data or run unauthorized code, potentially unlocking or compromising the system.

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Among the different attack strategies, Laser Fault Injection (LFI) is the most precise, probing chip vulnerabilities at a sub-micron and sub-nanosecond scale that can later be exploited by other hacking techniques against stationary or moving vehicles.

While traditional bulk silicon substrates remain vulnerable to such attacks, FD-SOI technology offers built-in protection thanks to its buried oxide layer, which isolates the active film from the substrate and eliminates most physical fault mechanisms.

This advantage has been confirmed in research carried out at CEA-Leti laboratories in partnership with Soitec. In tests comparing 22FDX FD-SOI to 28-nanometer bulk silicon, the FD-SOI substrate required up to 150 times more effort and higher laser power to induce a fault, significantly narrowing attack windows and increasing the cost and complexity of intrusion attempts.

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This resilience supports compliance with new and emerging automotive cybersecurity standards, including the requirement for a secure “reference chip” storing each vehicle’s software encryption codes – an application for which FD-SOI is emerging as the leading platform.

Future substrate innovations, including buried optical barriers, integrated sensors, and Physical Unclonable Functions (PUFs), could further transform the semiconductor wafer into an active security perimeter.

Christophe Maleville, Chief Technology Officer of Soitec, said:

“This study demonstrates how substrate engineering itself can be a security enabler. FD-SOI extends Soitec’s differentiation into the domain of hardware trust, paving the way for wafers that actively contribute to cybersecurity.”

Sébastien Dauvé, Chief Executive Officer of CEA-Leti, said:

“Our collaboration on FD-SOI bridges advanced research and industrial application, proving that scientific insight can directly translate into safer automotive electronics – a cornerstone of Europe’s strategic autonomy in secure semiconductors.”

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Source: globenewswire

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